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  Datasheet File OCR Text:
 COMPACT HIGH POWER RELAY
1 POLE--30 A (28 VDC)
(FOR 24 V BATTERY AUTOMOTIVE APPLICATIONS)
FBR57 SERIES
Highpowercontactcapacity (carryingcurrent:40A/2minutes,30A/1hour) l Suitableforcontrolling24Vmotorsintrucksandother argevehicles l l Highheatresistanceandextendedoperatingvoltage
l l
RoHS compliant
n FEATURES
RoHScompliantsincedatecode:0627 Pleaseseepage7formoreinformation
n ORDERING INFORMATION
[Example]
(a) (b) (c) (d) (e)
FBR57 N D24 - W ** (a) (b) (c) (d) (e)
FBR57:FBR57Seriesrelayfor24Vbattery(contactgap0.8mm) N D24 :Plasticsealedtype :24VDC
SeriesName Enclosure NominalVoltage ContactMaterial
W1:Silver-tinoxideindium Y:Silver-tinoxide Tobeassignedcustomspecification
CustomDesignation
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FBR57 SERIES
n SPECIFICATIONS
Contact Coil TimeValue Life Other Item Arrangement Material VoltageDrop(resistance) Ratings MaximumCarryingCurrent MaximumInrushCurrent MaximumSwitchingCurrent MinimumSwitchingLoad*1 OperatingTemperature StorageTemperature Operate(atnominalvoltage) Release(atnominalvoltage) Mechanical Electrical VibrationResistance ShockMisoperation Resistance Endurance Weight 1formC Silver-tinoxideindium(-W1type) Silver-tinoxide(-Ytype) Maximum100mV(at1A12VDC) 28VDC12A(lockedmotorload) 2 8VDCinrush15A,break2.5A(motorfreeload) 40A/10minutes,30A/1hour (25C,100%ratedcoilvoltage) 70A(reference) 12A28VDC(reference) 6VDC,1A -40Cto+85C(nofrost)(refertotheCHARACTERISTICDATA) -40Cto+100C(nofrost) Maximum10ms Maximum5ms x106operationsminimum 1 1x105operationsminimum(lockedmotorload) 5x105operationsminimum(motorfreeload) 10to55Hz(doubleamplitudeof1.5mm) 100m/s2 1,000m/s2 Approximately9.4g Specifications
*1Valueswhenswitchingaresistiveloadatnormalroomtemperatureandhumidity,andinacleanenvironment. Theminimumswitchingloadvarieswiththeswitchingfrequencyandoperatingenvironment.
n COIL DATA CHART MODEL
W1 contact FBR57ND24-W1
Y contact
Nominal voltage 24VDC
Coil resistance (10%) (at 20C) 384
Mustoperate voltage 14.4VDC(at20C) 18.0VDC(at85C)
Thermal resistance 67C/W
FBR57ND24-Y
2
FBR57 SERIES
1. MAXIMUM BREAK CAPACITY
50
n CHARACTERISTIC DATA
2. LIFE
30
Contact switching current (A)
Number of operations (x104)
20 15 12 10 5
20 10
28 VDC
5 3
Locked motor load Resistive load 1
10
15
20
25
30
40
50
Voltage between contacts (VDC)
8 10 12 15 20 30 Locked motor current (A)
3
FBR57 SERIES
3. LIFE TEST (EXAMPLE)
* Test item 28 V DC-12 A INRUSH Motor lock 100,000 operations minimum (FBR57 -W type) * Test circuit
RL-1 N.O. N.C. N.O. N.C. RL-2 M
* Shift of pick-up and drop-out voltage
100 80 60 40 20 0
PICK-UP
Ratio of pick-up and drop-out values to rated coil voltage
DROP-OUT
Initial
1
10
100 (measured at 6 V-1 A)
* Current wave form
(RL-1) 12 A 0A (RL-2) 0A 0.3 sec 10 sec 0.3 sec 20 sec
* Shift of contact resistance
1000
Contact resistance
100
10
Initial
1
10 No. of operations (x104)
100
4. COIL TEMPERATURE RISE
5. OPERATING COIL VOLTAGE RANGE (EXAMPLE)
Within 5 minutes Continuous at carrying at carrying current current of 20 A of 20 A 133 130 Within 3 minutes at carrying current of 20 A
120 100 80 60
120
Carring current : 20 A
110 Ratio of operating voltage to rated coil voltage (%) 100 90 80 70 60 50 Operating voltage
Coil temperature rise (C)
40 20 0 0 12 30 10 Applied time (minutes)
10
20
30
40
50
60
70
80 85
Operating temperature (C)
4
FBR57 SERIES
6. VIBRATION RESISTANCE CHARACTERISTICS
Z Dual amplitude 5 10 Automotive electronics standard 1 0.5 0.1
FBR57 X Y 0.01
4.4 G Acceleration (G) 1
Range where chattering occurs N.O.contact coil not energized on X-direction
10
50
100 Frequency (Hz)
200
600
1000
2000
7. SHOCK RESISTANCE CHARACTERISTICS
Y2 Z2 FBR57
Y1
Z1 100 80 Shock level (G) 60 40 20 0 X1 X2 Y1 Y2 Z1 Z2
X1
X2
: N.C. contact (coil de-energized) : N.O. contact (coil energized)
Shock direction
5
FBR57 SERIES
n REFERENCE DATA
Distribution of operate and release voltage Distribution of operate and release time 100 80 FBR57 FBR57 n = 100 n = 100 Operate 80 Operate Release 60 Release
Distribution (%)
100 80
Distribution (%)
Distribution of contact resistance FBR57 n = 100
Distribution (%)
60 40 20 0
60 40 20 0
40
20
0
0 10 20 30 40 50 60 70 80 Nominal voltage multiplying factor (%)
0
1
2
3456 Time (ms)
7
8
0 10 20 30 40 50 60 70 80 Contact resistance (m)
n DIMENSIONS
Dimensions PC board mounting hole layout (BOTTOM VIEW)
3.9
2-o 1.4
14.4+0.3
20.0+0.3 7.62 Terminal No.1, 2 Schematic (BOTTOM VIEW) 0.5 t x1.2 W Terminal No.3, 4 0.3 tx1.0 W Terminal No.5, 6 0.3 tx1.2 W COM.
16.2+0.3
6 4
5 3 1 N.O.
3.5
7.62 (3.4)
5.08 7.62
(3.9) N.C.
2
Tube carrier
22.9 Max. 562 Maximum
25.2 Max.
35 pieces/tube
Unit : mm
5.08
F&T
9415A
2-o 1.5
7.62
57D24-N
2-o 1.3
6
FBR57 SERIES
RoHSComplianceandLeadFreeRelayInformation
1. GeneralInformation
Relaysproducedafterthespecificdatecodethatisindicatedoneachdatasheetarelead-free now.Mostofoursignalandpowerrelaysarelead-free.PleaserefertoLead-FreeStatusInfo. (http://www.fujitsu.com/us/downloads/MICRO/fcai/relays/lead-free-letter.pdf) l LeadfreesolderpastecurrentlyusedinrelaysisSn-3.0Ag-0.5Cu. l AllsignalandmostpowerrelaysalsocomplywithRoHS.Pleaserefertoindividualdata sheets.RelaysthatareRoHScompliantdonotcontainthe5hazardousmaterialsthat arerestrictedbyRoHSdirective(lead,mercury,chromiumIV,PBB,PBDE). l Ithasbeenverifiedthatusinglead-freerelaysinleadedassemblyprocesswillnotcauseany problems(compatible). l "LF"ismarkedoneachouterandinnercarton.(Nomarkingonindividualrelays). l Toavoidleadedrelays(forlead-freesample,etc.)pleaseconsultwithareasalesoffice. l Wewillshipleadedrelaysaslongastheleadedrelayinventoryexists. Note:CadmiumwasexemptedfromRoHSonOctober21,2005.(AmendmenttoDirective2002/95/EC)
l
2. RecommendedLeadFreeSolderProfile
l
RecommendedsolderpasteSn-3.0Ag-0.5Cu.
ReflowSoldercondtion FlowSoldercondtion:
Pre-heating: Soldering: maximum120C dipwithin5sec.at 260Csolerbath
SolderbySolderingIron:
SolderingIron Temperature: maximum360C Duration: maximum3sec.
Wehighlyrecommendthatyouconfirmyouractualsolderconditions
3. MoistureSensitivity
l
MoistureSensitivityLevelstandardisnotapplicabletoelectromechanicalrealys. DippedSnAgCusolderisknownaslowrisktinwhisker.Noconsiderablelengthwhiskerwasfoundbyourin housetest.
4. TinWhisker
l
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FBR57 SERIES
FujitsuComponentsInternationalHeadquarterOffices
Japan FujitsuComponentLimited Gotanda-ChuoBuilding 3-5,Higashigotanda2-chome,Shinagawa-ku Tokyo1418630,Japan Tel:(81-3)5449-7010 Fax:(81-3)5449-2626 Email:promothq@fcl.fujitsu.com Web:www.fcl.fujitsu.com NorthandSouthAmerica FujitsuComponentsAmerica,Inc. 250E.CaribbeanDrive Sunnyvale,CA94089U.S.A. Tel:(1-408)745-4900 Fax:(1-408)745-4970 Email:components@us.fujitsu.com Web:http://www.fujitsu.com/us/services/edevices/components/ Europe FujitsuComponentsEuropeB.V. Diamantlaan25 2132WVHoofddorp Netherlands Tel:(31-23)5560910 Fax:(31-23)5560950 Email:info@fceu.fujitsu.com Web:emea.fujitsu.com/components/ AsiaPacific FujitsuComponentsAsiaLtd. 102EPasirPanjangRoad #01-01CitilinkWarehouseComplex Singapore118529 Tel:(65)6375-8560 Fax:(65)6273-3021 Email:fcal@fcal.fujitsu.com Web:http://www.fujitsu.com/sg/services/micro/components/
(c)2008FujitsuComponentsAmerica,Inc.Allrightsreserved.Alltrademarksorregisteredtrademarksarethepropertyoftheirrespective owners. FujitsuComponentsAmericaoritsaffiliatesdonotwarrantthatthecontentofdatasheetiserrorfree.Inacontinuingefforttoimproveour productsFujitsuComponentsAmerica,Inc.oritsaffiliatesreservetherighttochangespecifications/datasheetswithoutpriornotice. Rev.January3,2008.
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